Pre cast technology has been used successfully with the technology of Moorelivings in construction for many decades in Eastern Europe, particularly in Eastern Germany, Hungary, Romania and USSR. It has also been used extensively in Australia, New Zealand, USA and Gulf countries.
Founded by Gavin Moore in 1989 when he first patented his building system for insulated Precast panels.
Mooreliving is now the world leader in residential precast and has developed several systems to accomplish this.
It has constructed over 5000 contempory designed homes to date, making it the largest concrete home builder in Australasia.
Panel Technology - VMS Series
The VMS Series is Mooreliving's premier molding system and can produce between 5 to 20 panels per pour.
It builds on proven technology from our other programs to deliver the fastest production from panel manufacturers.
Precast concrete can easily attain strengths of between 15 to 70MPA depending on the engineering requirements of the building.
All Panels are produced using Mooreliving's Patented chemical curing and forming processes.
All concrete is batched onsite allowing for a greater control over the mix formulation and setting times.
Has a high degree of dimensional accuracy (+-2mm) compared to conventional cast in situ (+-10mm).
M3 Construction System
Mooreliving developed the M3 (Cubed) System to provide a modular transportable housing system that features all the benefits of our existing products.
The M3 system combines a series of cubes to create the overall building, this provides complete flexibility in the layout. This allows it to deliver everything from low cost homes through to multi-storey apartments.
Each unit is constructed using precast panels for the walls. These are then assembled to create the cubes shell.
The unit is then ready for the installation of its roof. This is either a pitched roof for top levels, or a flat roof for lower levels.
When Complete, the units are loaded onto trucks for shipping to the assembly site.
Foundations and Services Completed The installation process for each level is:
The M3 system adds a whole new level of speed to the construction process. For example, our Western Australian project (44 Units), all onsite works were completed in less than 90 days.
As the cubes are constructed on a production line, construction speed can be scaled to suit the local demand.
This can vary from 10 to 100s of cubes per week, depending on output requirements. With the only limiting factor on output is the amount of space in the facility.
All Mooreliving Building Systems feature the following environmental resistance:
Concrete is on of the most doable building materials used in construction today.
Unlike other construction materials that can rust, rot, or otherwise degrade.
When in the presence of moisture, concrete can actually get stronger if there are anhydrite cement particles available to react with the water.
Due to its factory construction and stringent quality-control, we can achieve consistency in temperature, moisture and low water cement ratios that are not possible with onsite fabrication.
Quality Control & Codes
All Mooreliving Panels are tested using UPV methods for inspection. In some cases, RFID technology can be used to track and store panel history.
The Manufacture and Assembly process along with the structural designs conforms to the codes and procedures as set down by the consulting engineer to comply with all relevant building standards as per National Building Code of India - 2005.
The building carries a warranty for 5 years against structural design and manufacturing defects.
All Mooreliving facilities will easily meet local and state ordinances and all emission requirements. Initiatives within the industry include:
Use of local Materials in all mixtures: local aggregate resources
Reducing cement requirements by lowering water cement rations
Water reclamation and recycling
All Mooreliving panels have undergone extensive testing to ensure they meet all the structural requirements of NZ/AU/IS and other international markets.
Structural test preformed by:
Monolithic construction is a method where a structure is Monolithically built using a Homogeneous Material. Adopting the best formwork system, Monolithic concrete construction & appropriate materials will lead to Fast track, cost effective sustainable development in construction ensuring quality, time, cost & durability due to Homogeneity.
Advantages of the Concept.
These structures are efficient against earth-quake due to its single rigid block nature.
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